Protect Your Concrete Assets: Combat Corrosion with Surtreat’s 3-Part UFGS Solution

By Frank Jad

Extend the lifespan of your concrete structures with advanced corrosion protection.

Corrosion of steel reinforcement in concrete structures is a major challenge, especially in aggressive environments classified under ISO 12944-2. The Surtreat 3-Part UFGS Solution provides a scientifically tested approach to significantly reduce corrosion rates, enhancing durability and performance.

 

Understanding the Corrosivity Challenge

ISO 12944-2 categorizes environments based on their corrosivity, from C1 (very low corrosivity) to CX (extreme corrosivity). These categories help define the right protective strategies for reinforced concrete. Without proper intervention, corrosion leads to costly repairs and structural failures.

 

Surtreat’s 3-Part UFGS Solution: The Ultimate Corrosion Defense

The Surtreat System is built on three advanced treatments, working together to mitigate, prevent, and control corrosion:

 

✅ Penetrating Vapor Phase Corrosion Inhibitor (VCI)

 

Migrates through concrete pores to form a protective layer on reinforcing steel.

Uses an organic amine carboxylate solution to neutralize corrosive elements.

✅ Penetrating Ionic Corrosion Inhibitor

 

Water-soluble silicates penetrate deep into the concrete matrix.

Acts as an anodic inhibitor to shield the reinforcement from corrosion.

✅ Surface Sealant

 

A silane/siloxane mixture forms a cross-linked silicone membrane within the concrete.

Provides a hydrophobic barrier, reducing moisture ingress and chloride penetration.

Proven Protection Across All ISO 12944-2 Categories

C1 – C2 (Very Low to Low Corrosivity): Prevents early corrosion initiation, ensuring long-term durability.

C3 (Medium Corrosivity): Shields against urban and industrial pollutants that accelerate corrosion.

C4 (High Corrosivity): Protects against chloride-induced corrosion in coastal and industrial environments.

C5 – CX (Very High to Extreme Corrosivity): Demonstrated up to 80% corrosion rate reduction in offshore and severe industrial settings.

Real-World Success: Military Installations in Okinawa

A case study on U.S. military structures in Okinawa, Japan, showed that treated concrete experienced an 80% reduction in corrosion rates over a 10-year period.

 

Increased structural strength

Lower permeability to aggressive environmental factors

Extended service life, reducing maintenance costs

Why Choose the Surtreat 3-Part UFGS Solution?

🔹 Scientifically proven to protect concrete assets from corrosion

🔹 Meets Unified Facilities Guide Specifications (UFGS 09 97 23.17) for corrosion-inhibiting coatings

🔹 Cost-effective, long-term solution reducing repair and maintenance expenses

🔹 Applicable to diverse environments, from industrial sites to marine structures

 

Take Action: Future-Proof Your Concrete Assets

Don’t let corrosion weaken your infrastructure. Protect, strengthen, and extend the service life of your concrete structures with the Surtreat System.

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